Context

Historic context

Victoria has developed exponentially since European settlement. Originally timber huts housed a small but growing population. A legacy of the gold rush of the 1850s was an oversupply of underemployed miners. The extensive basalt plains of Victoria were a fertile ground for stonemasons who built the magnificent cities we see in Victoria today. These masons could not keep up with the demand as working basalt is a slow process. Brick makers then filled this gap and brick works popped up all over the colony as the population grew more affluent and wanted a better standard of housing.

This cultural and industrial heritage has largely been lost. The brick kilns are now gone. But the bricks remain. They are everywhere. Australia is now, as has been for a long time, the world’s largest per capita consumer of bricks. Nobody gives them a second thought. Many new arrivals in post-war Australia worked making bricks. Maybe one of your relatives was such a person. Almost nothing has been done in Victoria by the State Government to record this history, except a half-hearted attempt in the early 1980s by the Victoria State Archaeological Survey to record a few brick that came their way at a few sites. What ever became of them? Although some good came of it because a paper on “The Analysis of Bricks from Archaeological Sites in Australia; IAIN STUART” was produced. See it at http://www.jcis.net.au/data/23-04-Stuart.pdf


Even half the bricks we use today smash like China tea-pots if you drop them from any sort of height. Not like the old Victorian bricks. Oh no, they knew how to build houses in those days.

“Blue Collar”, P16, Danny King



What I want to do here is to show pictures of some of the bricks I have come across in my travels and give a short story about their maker. If you have anything to add, please let me know. PS: I do not collect bricks, only photographs of bricks. If you have some old bricks, let me know and I may come and photograph them and maybe find a story about them.

Sunday, June 7, 2015

Smith's Brick, Tile and Pottery Company

Usually, when I put together one of these stories, it involves countless hours hunched over musty tomes and developing RSI when transcribing lots of information.  This one is different.  Robert Smith was one of those enterprising characters of the age who tried and failed.  And boy did he try.  His story is documented fairly well in the local papers of the day so I will let them tell the story.  In November 1852, Robert Smith arrived in Melbourne aboard the sailing ship “John Bunyan.”  He joined the throng of new arrivals and made his way to Ballarat.  After trying his hand at mining, he began working as a builder. 

In August 1856, Robert was invited to become a Councillor for the Municipality of Ballarat.  He was described as being a Stonemason and Builder.  In December 1857, he tendered for work as a mason and plasterer for the Wesleyan Church.  By 1857 he had been elected to Council.    


This article appeared on page 2 of The Star on Saturday the 19th of June 1858.

“BRICKMAKING BY STEAM

At length, the enterprise of a well-known resident has succeeded in accomplishing what has hitherto proved a failure in the district-the making of bricks by steam machinery.  The works were set in operation yesterday by Mr. Robert Smith, the spirited proprietor, and prove in every respect to be most efficient. The yard is situated at the junction of the Mopoke Gully and Black Hill flat, where the double advantage is secured of an adequate and never failing supply of water and a bed of the finest and purest clay in the district, of an average depth of
some sixteen feet over the area enclosed, which covers about two acres in extent. The arrangements for carrying out the various processes of the manufacture, and at the same time for securing economy in the application of manual labor, are in rapid process of completion, and when finished will, undoubtedly, prove the best and most extensive to be found in the Ballaratdistrict.  The patent brick making machine is one of Beart's of Ipswich, and is driven by one of Clayton and Shuttleworth's ten-horse power portable steam engines. The machine is calculated to turn out from 800 to 1,000 bricks per hour,' and in all its parts is of a most efficient character. The amount of labor saved by the process which the use of this mode of manufacture necessitates is very considerable, or rather-to put the matter in its true form--the additional amount of work which this process enables a certain number of men to accomplish, is very great; while the article manufactured is of a quality not only superior to what is produced by the old-fashioned ordinary way of making bricks, but one which cannot be approached by the most skilful hand labor. The bricks themselves are one tenth larger in size than the ordinary standard brick, while their density is more than doubled, enabling them to sustain twice the amount of pressure under dead weight. They also present the novel feature of being perforated, so that a building constructed of them by proper design in their arrangement, can be ventilated in the most perfect manner. They also possess the quality of resisting moisture, and being great non-conductors, the walls, when only a single brick in thickness; will almost completely deaden the sound-hitherto an insuperable inconvenience in the use of ordinary buildings.  The economy of labour will be manifest- in the process of manufacture by this machinery we state that three men, three boys and an engine driver are able, by the use of it to raise the clay from its 'native bed, and deliver ready for burning at the kiln, 1,000 bricks per hour.
Claytons Steam Brick Making Machine

The clay after being dug out and heaped is saturated with water, turned over once, and allowed to soak for forty-eight hours. ' It is then drawn by the engine from the pit by means of an incline portable tramway and tracks, and deposited in the machine, which, after pugging it, forces it in a firm compact perforated mass through the moulds, in lengths which are afterwards divided by wires into the size required by a simple turn of a hand cutter, and the bricks are then rapidly transferred by boys to the hand-barrows, and delivered by the wheelers to the drying floor preparatory to burning. The process of drying is rapid and exten¡sive. The floor of the shed in which they are deposited has been artificially constructed of brick and sand, two enormous flues being carried under the entire length which when heated will thoroughly dry 10,000 bricks in a day, winter and summer, more effectually and with less loss than can be accomplished in three weeks by the usual method of stacking them in open sheds. It is Mr. Smith's intention to perfect still further the designs of the patentees, and ultimately the bricks will be delivered from the machine, dried, and passed into the kiln in one continuous stream, without being handled until they are finally built up in the kiln itself. Already Mr. Smith has contracts for the delivery of half a million of these bricks, and there is little doubt that as their superior value and the economy of their use become better known they will be in very general demand, and that others will in conjunction with this enterprising manufacturer share in the advantages to be derived from what is in this district at least a new source of industry.”

The following article appeared on page 3 of the Geelong Advertiser on Wednesday the 9th of November 1859.  It had been reprinted from the Ballarat Times.

“At the recent Agricultural Society's Show some very good specimens of pottery were exhibited by Mr. Robert Smith, of Lydiard Street, who had but a few days previously commenced the manufacture of earthenware vessels of all descriptions in connection with his brick making yard in Mopoke Gully. The fine articles exhibited on that occasion were so very generally praised, that we made a visit to the pottery works of Mr.. Smith yesterday, with the hope of being able to furnish some interesting particulars of the process of manufacture; but whilst the personal inspection we have made has gratified our own curiosity, and satisfied us of the operative success of the undertaking, the manner in which the vessels are fashioned is so unattractive, except from its simplicity, that we cannot hope to interest our readers very much by the following report:- The pottery works of Mr. Smith are situated in Mopoke Gullv, at a distance from Soldiers' Hill of less than a quarter of a mile, and may be distinguished by the appearance of three kilns - two round and one square-within a fence enclosing two or three acres of ground- Within this fence the work of brick and tile making, and the manufacture of earthen articles for divers uses are proceeded with, both by hand and machinery, under the notice of all who may casually pass that way. But the fashioning of the earthenware vessels is not so exposed to the idle gaze of all; that branch of novel industry on Ballarat is prosecuted in a wooden tenement, from which we supposed upon our entry that the appliances for making the handsome results exhibited at the recent show had been removed; for besides two shallow wooden bins, both thickly coated with clay, and each having a miniature round table standing within it, a heap of worked clay, and some well finished, earthen vessels, there was nothing to indicate how, or by what means those articles-had made. And yet we have enumerated, with the exception of the kiln, all things necessary to the production of ware superior to any made elsewhere in the colony and equal at least to that of English manufacture. After hearing some praise of the ware, in which we fully concurred, and some remarks which were unintelligible to us because unenlightened on the process of manufacture, we made known our ignorance, and profited by the humility which allowed such an acknowledgment. The tradesman engaged for the work by Mr.. Smith, with so much consideration as to avoid even a mute expression of surprise at our ignorance, took a lump of clay from the heap, tempered it a little in his hand, laid it on the centre of the small round table, which, acted upon by a cord pulled by an urchin at the opposite end of the bin, spun round quickly or slowly as was desired. The tradesman having now wet his hands joined them round the clay, and by contracting or enlarging their space, depressing or elevating his thumbs in the top of his material, brought it speedily to such outward shape as he desired. He then by indenting his right hand thumb into the centre of the clay, and by gradual expansion of it by outward gentle and steady pressure, widened the apertures sufficiently to admit his fingers, when with those of one hand inside, and with nice manipulation of the of hand on the outside, he formed a very handsome flower put in a few minutes. Subsequently in a similar manner he made a handsome bottle, bringing forth neck and mouth to a good shape by gradually compressing with the outer hand until withdrawing the inner one till within the orifice remained the under linger only. Thus briefly may be described the process of fashioning the clay for vessels, which may not be known to many who are fully capable of appreciating the art displayed in the elaborately finished vases which issue from modern pottery works in imitation of similar articles of antique origin. We had also the satisfaction of examining yestcrday, some excellent butter and bread jars which were highly glazed, and smooth as glass; and, what was fully as pleasing, learned that there was local demand for the productions of the pottery which cleared the stock as far as manufactured and got ready for sale. We should mention that the foreman, who has had thirty one years' experience' at the work in England, states that the clay is far superior to that at Melbourne or Geelong, and at least equal to the very best he has seen in Britain. It is however necessary to select it, and that of a strong description mixed with the darker, kind of puddle from the machines is found to be the most suitable for the purpose. The kiln used for drying the pottery is different from a brick kiln in this respect, that it is arched within like a baker's oven where it commences to taper, and that the side aperture is smaller, and all for the purpose, it appeared to us, of rendering the evaporation more slow and gradual, and the heat more equable.  This, however, is a conjecture on our part, and we must refer those who are as curious on the subject as we have been to pay the works a visit, and we doubt not but that they will be received with a courtesy similar to that which we have now pleasure in acknowledging. After this indirect acknowledgement of our incompetency to fully describe the pottery art, we will further only say that much credit is duo to Mr.. Robert Smith for the enterprise he has displayed in the matter, and we hope that a ready and large sale will recompense him for his efforts.”
Beehive Kiln
In January 1860, Robert became insolvent owing £64-13-6 due to “depression of trade and fear of imprisonment.”  Robert resigned as a Counsillor on the 1st of November 1860. 

This article appeared on page 4 of the Ballarat Star, Saturday the 8th of June 1867.

“Mitchison v Robert Smith, £99-19-3, value of bricks sold in 1861,the defendant having in the interim been out of the colony.  Mr.Hardy for the plaintiff, Mr.Cuthbert for the defendant. The defence was the statute of limitations. The plaintiff said be sold on 20th May, 1861, and that the defendant, a brick maker and builder, was insolvent about April, 1861. Being un certificated, Smith asked the plaintiff to let him take a certain contract in the name of Wilson and the plaintiff, having no objection to his earning his own living, consented. Under that contract the bricks were sold to the defendant, Mr. C. Dyte, as agent for De Young for whom the defendant was building, giving to the plaintiff a guaranty which, however, was bad. The guaranty was sued on, but a non suit was entered on the ground that no consideration was given. In reply to these particulars, it was averred that the sale took place in February, 1861, and that the plaintiff might have recovered on the guaranty by or from Dyte, as the defendant gave notice to the plaintiff of the completion of the building contract, and that moneys lay in Dyte's hands. His Honor said the guaranty had failed, and the plaintiff bad a right to fall back upon the debtor. The defendant deposed that he was insolvent on 26th January, 1861, and the sale of the bricks to him took place in February, 1861, the delivery being completed at the beginning of May that year.  Shortly after that he went to Sydney, thence to Queensland, and had only just returned to Victoria.  His Honor—The Statute of Limitations having once commenced to run, continues to run.  Josiah Rice deposed that he and the defendant had a brick contract, in 1861, with the plaintiff, and when the defendant became insolvent witness had control over the bricks, and gave delivery at the plaintiff's order. He did not know that he had any orders left now, but (reads from his delivery-book) he began to deliver to the defendant on 21st February, 1861, delivery being completed on 7th May, 41,600 in all, the number sued for. His Honor said he thought, from the evidence for the defence, the plaintiff's memory must have failed him as to the dates, the action being for goods sold "and delivered." If the plaintiff sought to amend his form of action it was a different matter. Mr.. Hardy asked leave to amend, but Mr.. Cuthbert objected, as the defendant had pleaded the statute, and both cases had closed. His Honor concurred, and said the plaintiff might elect to be non suited, though there was a nice question of law as to when a contract is complete.  Mr. Hardy accepted a verdict for the defendant without costs.”

OK, so where did things go wrong?  This letter in THE STAR on Saturday the 9th of May 1863 may give an answer.

“THE BRICKMAKERS' GRIEVANCE. |
SIR,-I beg to call your attention to the following matters in reference to the brick makers in Ballarat.  During the last few days the brickmakers in Mopoke Gully, Inkermann, Black Hill Flat, and Native Youth near Brown Hill, hare been visited by policemen "license hunting," and threatened that if they do not take out a license for each brick yard,and pay £10 per year, that they will be summoned for being in illegal occupation of Crown lands.  The fact of the matter seems to be this, that Mr. Duffy's new Land Act states that parties can take up two acres each for brick making purposes on Crown lands on payment of £10 per annum; hut it does not statewhether it is intended to be in or out ot the municipal boundary.  The brick makers of Ballarat have been in the occupation of their yards for making bricks for various terms ranging from one to ten years, and do not on an average- occupy more than a quarter of an acre each for brickmaking purposes, and that of the most worthless land in the town, and unfit for residence or digging-purposes.  In fact, in Mopoke Gully they are working ground which is nothing better than a sludge channel, and are even converting the sludge into bricks, &c; and by some oversight of the law they must pay at the rate of £40 per acre per annum for it, or much more in one year than would buy a freehold allotment of land in a better situation. To show you the hardship this would be to the brickmakers, I haye been told of nine or ten owners of yards who would be obliged to give up brickmaking altogether, as at the present' time owing to the great competition, bricks are selling for-scarcely as much as will pay common day laborers' wages, and owing to the great changes of the weather they are sometimes reduced to great straits to make both ends meet.   'Summer, time being the only time that they can depend upon, and then they have to work twelve or fourteen hours per1 day to make wages.  They all or most of them have miners rights and pay heavy municipal rates, and, in Mopoke Gully especially, have had for years' past to make their own roads and bridges at an expense during the last six years of from £40 to £60 for every brick yard, besides their own, labor.   The above arrangement if carried out will drive fifty or sixty men out of employment at once, and will indirectly prevent the greater use of bricks for building purposes  in Ballarat, and will cause more; bluestone to be used, the difference in price between the  two being very slight.  By your advocating thé above cause' you  will oblige; for self and the rest of the brickmakers, .
Yours &c
Mat. Gowland”

This obituary was published in “The Star” on Friday the 9th of October 1868.
"THE LATE MR. ROBERT SMITH
Another of our earlier citizens, and. one who in his time had taken a prominent part in public life here died at his residence in Skipton street between four and five o'clock on Thursday morning, 8th October, the event being soon made public by the flags flyinghalf-mast high at the town-halls and the Water-Supply office.  We refer to the late Mr. Robert Smith who was once a member of the Ballarat West Municipal Council, was the first president of the Benevolent Asylum, an enterprising man of business, and at the time of his death held the office of foreman of wages under the Ballarat Water-Supply Committee. The deceased was a builder and contractor, and in that capacity saw the rise of many of the buildings that now grace the town. When the Eureka stockade tragedy threw a glamour of lurid light over Ballarat and the colony generally, and while occasional bullets from insurgent rifles were flying from the flat to the Western township, Mr. Smith was busy with his men building a little temple of peace, the first ecclesiastical structure of permanent materials that was erected in Ballarat West. That was the building which lately stood on the site of the present Wesleyan school at the corner of Lydiard and Dana streets.  It was built of sandstone from the Black Hill; and when the building was taken down because of the subsidence of adjacent ground caused by mining there, the stone in the old building, on which the builders had carved "Wesleyan School, 1S55," was replaced in its old position in the new house, where it may be seen now by the "moderns."

Mr. Smith was born near Furness Abbey, in Lancashire, and was a builder in Liverpool before he emigrated. He sailed from Liverpool in 1852, in the John Bunyan, Messrs Southward and Sumpton and John Mc Causland, of Ballarat, being among liis fellow passengers.  After working awhile at the then new Town-Hall, Melbourne, he came to Ballarat and had good luck in mining, one of his claims being near the famous jewellers' shops on the Canadian Lead. Mr. Smith soon after that began business in Ballarat as a builder, one of his earliest contracts being the Wesleyan school already mentioned. He built and owned Smith’s Buildings, Lydiard street, and the brick dwelling in Ligar street over looking the Eastern Recreation Reserve, and now occupied by the editor of this journal. The deceased built, as contractor, the Theatre Royal in Sturt Street, the foundation-stone of which was laid by G. V.Brooke, the famous tragedian, who played so touching a part in that mournful tragedy when the London went down in the Bay of Biscay and only a few souls escaped to tell the tale of woe. As a shrewd, steady, upright man of business, the deceased throve in general esteem, and he succeeded in his business till his enterprise outstripped safe limits, as events proved, and reverses came. The first municipal council of Ballarat West held its first sitting on 15th January, 1856, and from 1857 to 1S59 the deceased sat in the council. While a councillor of the municipality, he, in conjunction with Mr. Lynn, Mr.Diamant, Mr. Dimsey, and some others, projected the Ballarat Benevolent Asylum, and Mr. Smith was the first president of that institution, as also a trustee and life-governor. Old citizens will remember from what small beginnings that excellent public charity has risen to its present position. In those earlier days the Press echoed the feeling of many philanthropists here, and agitated for a Servants' Home, but Mr. Smith and his coadjutors extended the view, and initiated the asylum. In connection with that building Mr. Smith became acquainted with its architect, Mr. Christopher Porter, of Geelong, and that gentleman induced him to adventure upon the manufacture of tiles and hollow bricks. This was the origin of the kilns and yards at the bottom of Mopoke Gully, now traversed by Peel and Rowe streets, and more or less taken up by the spread of population in that direction. In this adventure Mr.  Smith was before his time a little, and while he made tiles that now lie before the Criterion drapery establishment in Sturt street, and ill other products of his kilns, gave new materials for architectural use, he was overtaken by a cloud of misfortune, and he left the colony for Sydney in the year 1802. After a sojourn of 2A years there he went to Brisbane, and was engaged on several public works there. But there, too, misfortune again fell upon him. When the general commercial collapse came upon Queensland the deceased was reduced to comparative poverty again, and had to seek a new sphere, or at least to make a fresh essay in an old one.  Thus, about a year or so ago, the deceased left his wife and family ill Brisbane, and came back to Ballarat, where he was appointed clerk of works at Pincott's dam by the Water-Supply Committee. He superintended the whole of that work, and then acted up to the time of his death as foreman of other works connected with the Ballarat Water-Supply.  Exactly twelve months ago, to the very day on which he died, his youngest child died in Queensland, and the expenses of family sickness and the funeral, added to the reverses of fortune in Brisbane, brought him to penury, in which sad condition lie now has left a widow and four children, the eldest of whom is only 12 years of age. The deceased was 42 years old, and we learn from his medical attendant, Mr. W. P. Whitcombe, that he had suffered for eight years from urinary calculus, and for fourteen days from uremia, of which he died after lying by for two months nearly, during the greater part of which he endured great pain. Originally a Wesleyan, and married in Ballarat by the late Rev. Theophilus Taylor of that church, the deceased joined the Primitive Methodist Church in Brisbane, and was a local preacher in that body at the time of his death. During his sickness he was visited by ministers of both churches, and we learn that he was sensible to the last, and died "in hope of everlasting life."  The remains of the deceased will be buried on Saturday afternoon. We may mention, in conclusion, that Mr. Smith is the first of the Ballarat West councilors who died a natural death. Two others died before him, one of whom, Mr. Carver, committed suicide, and the other, Mr. Rankin, was drowned in the Bay."




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